Products

The MicroStac connector series is a hermaphroditic design. The connector and the counter connector are identical, and the typical subdivisions of male- and female-multipoint connectors are omitted. Nevertheless, ERNI discovered a way to implement two contact points (similar to double female contact). The design calls for fast, fully automatic SMT assembly. We use the tilt-proof contact principle by way of dual-side positioning of the contact on the circuit board. In addition, we use the very low weight, as well as the insulator body-integrated grip surface, for the vacuum pipette and the tape-and-reel packaging.

The MicroSpeed SMT Connector for fast data transmission, was designed especially for board-to-board connections in telecommunications and data transmission devices. This new modular connector system is the right solution for next-generation systems with transfer rates of up to 10 Gbits/sec. For differential-data transmission several different signal-pair arrangements are possible. Parallel signal connections are recommended for improved crosstalk properties. We achieve exceptional signal integrity using a design which features two signal and two shield contact rows. SPICE models are available. Evaluation boards also can be borrowed or purchased.

The SMC line of versatile connectors offers a great deal of design application flexibility. Different modules (such as the MiniBridge, straight and angled male and female multipin connectors) in combination with other options (e.g. IDC versions) give users the freedom for an optimal assembly design. The connectors are reliably produced on state-of-the-art, fully automated manufacturing machines. Due to the high contact density and small space required, SMC connectors offer a number of new application possibilities. The precision manufactured contacts guarantee a reliable mate. SMC connectors are available in several different heights. The combination of standard and low profile male and female connectors supports four different board-to-board stacking heights (8.0 - 20.0mm).

ERNI's ERmet line of connectors offers incomparable performance and flexibility for today's system designs. With constant technical advancements and expansions, this series of connectors supports any possible arrangement of circuit boards, such as board-to-backplane and board-to-board. ERNI's complete product offering includes right angle females, with and without shrouds, vertical males, available 15 different contact lengths, vertical females, right angle males, power connectors, shrouds, coding keys and cable assemblies. ERmet connectors are popular and well received around the world. They are primarily used in telecom- and in network-systems. IEC standardization ensures compatibility between manufacturers. The ERmet product line is increasingly being used in industrial computers (IPCs), where PICMG specifications apply.

ERmet ZD connectors were developed for differential high-speed signal transmission in telecom applications with data rates of up to 10 Gbits/sec.
This robust, high quality modular connector system is just as well-suited for use in conjunction with the 2mm HM (IED 61076-4-101) ERmet line of connectors.
The inline design of the signal and ground contacts makes simple, economic routing (conductor track routing) possible. Signal and ground contacts have different connection levels with a gap of 1.5mm, thus ensuring a safe connection. In addition, the contacts are assembled into a robust housing.
The ERmet ZD connector utilizes an optimal grid construction that reduces signal interference and offers ample room for conductor track routing. Its optimized design and effective shielding allow the ERmet ZD system to exhibit superb performance when it comes to crosstalk and reflections.
The ERmet ZD connector has been selected as the backplane interconnect for the PICMG 3.x (ATCA) industry standard.

This high speed backplane connector system was developed to meet the electrical requirements in designs with differential, low-voltage signals and data rates beyond 10 Gbit/s. ERmet zeroXT has a very low Crosstalk level, minimal skew, good routing properties (simple conductor track routing), a reliable dual beam female contact design, different contact levels, and a robust housing. The optimized contact grid (2.5mm) allows for effective and flexible routing. Every differential signal pair is closely coupled with the ground signals to ensure a controlled impedance. Each wafer is enclosed by a shield plate. In addition, all differential signal pairs on the male connector are shielded by C-shaped shields.

The alignment modules were developed to securely connect the daughter card to the backplane. The modules also offer integrated support for HM coding pieces. Coding at the connector is no longer required, and more signal contacts are available as a result. For an even more stable and “capacitive” coding, there are guide pins designed that match the coded hole in the counterpiece. This provides an additional eight different codings, incl. an octagonal version. Another auxiliary function is the version featuring an electrical contact. The gold-plated contact surfaces allow low-resistance shielding, and transmitting current over a large cross section with up to 40 A at 20 °C.

The 2.54 mm single row cable connector system is ideally suitable for high reliable and space saving connections between PCBs and decentral units, e.g. lamps or info-panels, front plate elements like buttons, switches, fuses or LEDs, motors, fans etc. The cable system can be used in different applications, for example: automotive, telecom, industrial, medical or even consumer electronics.
Thanks to the availability of vertical and right angle male connectors and female connectors with 180° cable outlet the system can be used in a versatile manner. Emphasis is put on flexibility of the usable cable sizes. Thus the required current carrying capacity can be adjusted over a wide range.

The DIN 41612/IEC 60603-2 connector line from ERNI includes standard connectors and customer-specific connector solutions. The standard and inverted connectors for printed circuits correspond to national and international standards. All connectors have the same installation requirements, regardless of differing application characteristics. This connector line includes modules with a high contact density for low voltages; and modules with a low contact density for high voltages. In addition to the standard types, ERNI offers a wide variety of versions and connection technologies that provide users with economical solutions.

ERNI LPV connectors (Latch Headers), in compliance with IEC 60603-13 (DIN 41651), are well known to our customers worldwide. These connectors were installed in large number for interfacing hard disk drives (HDDs) to processor boards about 10 years ago. Miniaturization has created increasingly popular “low profile” versions (e.g. for embedded systems featuring the PC104 or PC104 plus standard). The international standard specifies a soldered pin connector for circuit boards. Meanwhile, other termination types have become established, too. The female connector is designed to be used to connect a ribbon cable using IDC technology. Integrated coding at the center of the insulating housing eliminates contact damage caused by improper mating. Optional locking latches secure the connection against inadvertent release due to vibration or shock. The male connectors can be obtained as a pressfit, wave soldering or THR connection system.

ERNI pin connectors are one- and two-row plastic strips assembled with square 0.6 x 0.6mm pins. The connector side is completely gold-plated, and the terminal side is tin-plated. Unshrouded headers are available in different connection lengths and termination types. Right-angle versions are also available.
Single and dual row connectors can easily be broken off to the desired number of pins that is required, by using predetermined break points. Any number of pin connectors can be arranged next to each other in a row, as the housings have detents on their long sides. ERNI supplies many customer-specific solutions of this kind. It is also possible to have unshrouded headers with a pressfit zone on both sides - an inexpensive board-to-board connection.

The majority of components connected to a backplane are connected using solderless pressfit technology. Two-row power taps featuring either an elastic pressfit zone or soldering termination were developed by ERNI for connecting power supply lines. Cable plugs or terminal sockets can be optionally used for cable termination.
The power taps can either be connected via screw or plug-type terminals with cable lugs or flat terminal sockets. For versions featuring 6 pins, the max. current is 30A at 20°C ambient temperature. Versions featuring 10 pins can withstand 40A at 20°C.

Special high current (2 – 40 A) and coaxial contacts are designed for use mainly in so called mixed connectors, where those contacts can be loaded by "snap in" means and are used besides an amount of signal contacts dependend on the connector style.
Mixed connectors are available in DIN, ERmet and D-Sub styles. Look for the letters MD (Male DIN) / FD (Female DIN) / ME (Male ERmet) / FE (Female ERmet) / TMC M (D-Sub Male) or TMC F (D-Sub Female) on our special contact customer drawing. Those letters are defining the mixed connector in which the special contact can be used.

D-Sub series, TMC connectors, are primarily used as interface connectors. With five different pin counts and various termination types available, these connectors are found in almost all applications. ERNI has a comprehensive line of accessories for D-Sub connectors. Whether for easy assembly, different connection types, EMC, or interlocking, you will find innovative solutions from ERNI. Today's printed circuit board designs demand flexible and economic connector concepts. For our customers this means availability of a complete series with all connection technologies at an attractive price. For ERNI, this means the modularization of connector concepts, from design through manufacturing. The new D-Sub generation has been designed on this basis. They are available in male and female with different termination types, both straight and right angled. This new generation is fully RoHS-compliant.

Modular jack connectors, a cornerstone of communications technology, have been used in the telecommunications and ethernet industry for many years. The main reasons for this are the simplicity and reliability of these products. Whether integrated in a simple telephone system, or in a gigabit application, “mod. jacks” represent the standard for network connections. Mod. jacks can be obtained in many different versions. Increasing data rates and space-saving requirements are driving increasing requests for these connectors with integrated filter components.

ERbic fieldbus connectors combine compact dimensions with horizontal or vertical cable termination. The connectors are color coded, with or without integrated termination resistors or switches and available in CAN bus, Profibus and Safetybus p versions.
The optionally integrated switch allows the flexible configuration of Profibus or CAN bus connectors. The switch turns the termination on and off and can be operated without having to open the housing.

All MAX versions include a termination switch and are made of die-cast metal. They are ideally suited for use in rough environmental conditions and for meeting critical EMC requirements. The MAX housing has an axial cable outlet and is therefore suitable for applications where space on the front panel is a critical issue.

ERNI M8/M12 circular connectors can be used to implement a flexible I/O or field bus connection on the circuit board. With the modular design concept, connectors can be quickly and easily manufactured in different heights and versions, e.g. 2-, 3-, 4- and 5- pin M12 connectors as well as 3- and 4-pin M8 connectors. We use a variety of SMT, pressfit or THR technology, depending on the customer's requirements. M12 connectors are currently recommended as field bus connectors for almost all field bus specifications, and are also available with coding. The introduction of the new M8/M12 connectors illustrates ERNI's commitment to develop a reliable and flexible I/O or field bus connection on the circuit board.

ERNI offers three different types of connector housings for D-Sub connectors acc. to DIN 41 652 and MIL C-24308: KSG 200, fully insulated housing with inner shielding plates; KSG 185, a housing with snap-in latches and/or screw locking & integrated coding; KSG 183, a housing with snap-in latches.
All three types of housings are two-piece designs which allow the wiring of the female or male connectors prior to the housing assembly. With the KSG 185, it is possible to lock the two housing halves with snap-in latches. A screw for vibration-proof applications is also available. The connector halves of Series KSG 183 and KSG 185 are screwed together after wiring. For applications with screw locking, the KSG 185 offers locking parts for thread types M3 and #4/40 NC-2 A.

ERNI offers the industry's widest array of cable housings, strain reliefs and guide elements. These complementary items to the DIN 41612 / IEC 60603-2 connector family are available for all popular types including B, C, D, F, H, Q and R and 1/2 sizes. The cable housings offer rear and two sided exit options, with strain relief for wire, jacketed cable or flat cables. The guide elements are available with keying and screw lock features for applications including: edgecards, backplanes front panel, rear panel and other 19" Eurocard subrack mounting applications.

The IDG-A enclosure is designed for modern applications in housing management equipment, measurement relays, modular time switches, light switching units and for modules in decentralized automation. This new slimline enclosure permits easy snap-on assembly onto DIN-rails with an installation width of only 17.5 mm. The snap together design permits ease of assembly and soldering of the complete PCB (with the terminals and components). Simply insert the PCB and snap together the bottom and the top parts. Easy cable termination via screw terminals or pluggable termination. You can install 2 or 3 smaller PCBs vertical to the bigger PCB. The vertical PCBs allow for the use of components requiring additional height (like transformers, relays, etc). The hinged transparent cover allows easy adjusting and protection of any switches and/or signalling devices.

IDG-B enclosures are manufactured completely from plastic material and are therefore fully insulated. They fulfill the modular packaging conditions required by existing standards like DIN 43880 (Built-in equipment; overall dimensions and related mounting dimensions). The enclosures have different installation widths ranging from 35mm to 157mm.
IDG-B enclosures are designed to mount onto a DIN-rail (EN50022) with a snap-in clip, which is pre-assembled on the bottom of the base part.
The different versions of the top part allow the use of standard screw-terminal -blocks. One version is suitable for print-terminal-blocks and another version is able to adopt pluggable-terminal-blocks which have a pin header soldered onto the printed circuit board.
Custom designs concerning colors or cut-outs for other connectors can also be offered. The upper side of the top part can be modified with cut-outs for specific connectors, light-guides for LEDs, displays, rotary switches etc..
The transparent front cover protects e.g. displays from being touched and switches from accidental manipulation and can also be used to hold a printed.

LDG-A miniature enclosures are engineered for quick and easy installation for standard DIN-rail or screw mounting. These non-metallic enclosures are ideal for housing electrical, electronic and electromechanical devices such as sensors, controllers, power supplies, monitors, timers and many other small electronic components. These enclosures, with a standard depth of 75mm (approximately 3") and an approximate height of 100mm (4"), come in a range of sizes (width) from 22.5mm (approximately 1") up to 224.7mm (approximately 9"). A simple snap-in cover and pre-assembled terminal housing block, for as few as 12 connections or up to 70 connections, make up the ERNI enclosure offering. Selective loading, pluggable termination, special colors and other special options and customizations are also available. These enclosures meet universal electrical standards including UL and CSA.

The LDG-S series of enclosures are fully insulated enclosures according to the specifications of the machinery and the automotive industries. Designed for easy snap-on assembly onto DIN-rails by an integrated snap-on clip. These enclosures facilitate economical device assembly with optimal utilization of space. For the termination of the conductors of the cable 2 enclosure versions are availible:

• pluggable terminals for easy servicing and exchange (commercial pin headers on the pcb).
• screw terminals for a fixed termination of the conductors.

For effective heat dissipation the LDG-S enclosure features a base part with integrated ventilation slots. Closed versions (without ventilation slot) are availible on request.

ERNI systems - everything about connectors

Using connector technology as a basis, we develop customized
solutions for:

• Backplanes
• Subracks
• Cable assemblies

In doing so, we are able to profit from the resources of our design and support center, a highly automated manufacturing process, and efficient testing technology.

Standard Backplanes

• CompactPCI Backplanes
• Power Backplanes
• VME Backplanes

ERNIPRESS, is frequently used right at the customer's facility. ERNI manufactures the pressfit tools required for the different connector series. Likewise, the manufacturing equipment (from the simple lever press to the hydropneumatic press) is developed and produced in-house. Even if you want to process several components at once, ERNI can help you do it.

The equipment required for terminating the cable for our IDC connectors is produced according to your specific requirements. Regardless of whether your cabeling is done in low volumes in a workshop or in a high volume production setting, ERNI has a solution that fits.

ERNI offers the right pressfit tools for every available pressfit connector, both male and female. We have tools available for every connector that we manufacture (e.g. ERmet, DIN, etc.).

A flexible and reliable press -the EPC 30 - was developed for the small- and mid-sized series production of backplanes. The press is available with different controls, such as a simple step control, a PLC control, or a PC control. The press in force can be monitored on a display, depending on the equipment selected.